| 1 |
Aluminum alloy and temper |
Compare commonly used architectural extrusion grades such as 6063-T5, 6063-T6, and 6061-T6. |
6063-T5: approximately 145 MPa minimum tensile strength and 110 MPa minimum yield strength.
6063-T6: approximately 205 MPa minimum tensile strength and 170 MPa minimum yield strength.
6061-T6: approximately 290 MPa minimum tensile strength and 240 MPa minimum yield strength.
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Use 6063 for smooth, attractive extrusions and normal storefront loads. Consider higher-strength alloys or tempers when spans, wind loads, or hardware loads require additional capacity. Verify the exact extrusion standard and temper certificate. |
| 2 |
Profile depth and sightline |
Compare frame depth, face width, wall thickness, glass pocket size, and visible sightline. |
Common storefront profiles often use approximately 100–150 mm frame depths, while visible face widths may be about 40–50 mm. Actual dimensions vary by system and structural requirements.
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Choose the smallest profile that satisfies span, glass, drainage, and wind-load requirements. Deeper profiles generally improve stiffness but can increase visual bulk and material cost. |
| 3 |
Frame configuration |
Compare center-glazed, flush-glazed, captured-glass, and pressure-glazed configurations. |
Center-glazed: glass is positioned near the center of the frame and is common in interior or moderate-exposure applications.
Captured or pressure-glazed: mechanical retainers and gaskets secure the glass and can support more demanding exterior conditions.
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Match the configuration to exposure, glass thickness, replacement access, and local code requirements. Exterior systems should provide reliable gasket compression, drainage, and weather seals. |
| 4 |
Thermal performance |
Compare non-thermal-break and thermally improved or thermally broken framing. |
Aluminum is highly conductive, with thermal conductivity commonly around 160–220 W/m·K depending on alloy and temper. A thermal break separates interior and exterior aluminum with a low-conductivity polyamide or similar isolator.
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Use thermally broken framing for conditioned buildings, cold climates, condensation-sensitive spaces, and projects with strict energy targets. Evaluate the complete frame, glass, spacer, and seal system rather than the alloy alone. |
| 5 |
Structural capacity and wind load |
Compare allowable span, mullion spacing, glass weight, design wind pressure, and deflection limits. |
Aluminum storefront mullions are often designed around project-specific wind pressures and glazing loads. A commonly referenced serviceability limit for framing deflection is approximately L/175, subject to the applicable code and project specification.
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Do not select a profile by sightline alone. Require engineering calculations or approved span tables for the actual mullion length, support spacing, glass weight, wind pressure, and connection conditions. |
| 6 |
Glazing and sealing compatibility |
Compare glass thickness range, gasket type, sealant compatibility, setting blocks, and drainage paths. |
Typical storefront systems may accommodate insulating glass units, laminated glass, or monolithic glass within a specified pocket. Insulating glass commonly uses two panes separated by a sealed cavity, while laminated glass uses a polymer interlayer between panes.
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Confirm that the frame pocket matches the selected glass build-up. Use compatible elastomeric gaskets and sealants, maintain proper edge clearances, and ensure setting blocks support the glass without damaging the unit. |
| 7 |
Finish, durability, and maintenance |
Compare anodized and painted finishes, coating thickness, color consistency, drainage, and coastal exposure requirements. |
Anodized finishes are integral to the aluminum surface, while organic coatings form a protective film over the metal. Marine or industrial environments may require enhanced coating specifications, isolation from dissimilar metals, and more frequent cleaning.
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Specify the finish according to UV exposure, humidity, salt spray, pollutants, and cleaning practices. Use proper flashing and drainage, avoid trapped water, and isolate aluminum from incompatible metals to reduce galvanic corrosion. |